產品名稱:圓柱度測量儀LH-RS1600S2產品品牌:威爾圓柱度儀產地:陜西西安測量原理Measureprinciple圓柱度儀以精密回轉中心為回轉基準,精密直線運動導軌為直線測量基準,通過位于直線導軌上的位移傳感器測量圓柱體表面若干截面在不同轉角位置上的實際輪廓到回轉中心線的半徑變化量,來定量評價圓柱體表面圓柱度的測量儀器
產品名稱:圓柱度測量儀LH-RS1600S2
產品品牌:威爾
圓柱度儀產地:陜西西安
測量原理 Measure principle
圓柱度儀以精密回轉中心為回轉基準,精密直線運動導軌為直線測量基準,通過位于直線導軌上的位移傳感器測量圓柱體表面若干截面在不同轉角位置上的實際輪廓到回轉中心線的半徑變化量,來定量評價圓柱體表面圓柱度的測量儀器??捎糜跍y量圓柱體工件表面輪廓儀的形狀誤差(圓度、圓柱度、平面度和直線度),位置誤差(同心度、同軸度、跳動和垂直度)等。
Cylindricity measuring instrument is benchmark against precision rotary center and linear motion guide,the quantitative evaluation of the cylindricity is made by measuring the radius variation of actual contour of several cylindricity surface in different angle position to rotary center by displacement sensor in the guide. It is used to measure the error of contour shape of cylindricity workpiece (Roundness, cylindricity, planeness, straightness),position error ( concentricity, coaxiality, run-out and perpendicularity)
評價項目:
圓柱度、圓度、直線度、徑向單跳動、徑向全跳動、軸向單跳動、同軸度、錐度、平行度、壁厚差、同
心度、平面度、垂直度
分析能力:
圓柱度功能:2-10個截面,3種評價方式
圓柱度評估的參考基準:LSCY MZCY MICY MCCY OSCY
圓度評估參考圓:LSC MZC MIC MCC
測量波段:1-15upr,1-50upr,1-150upr,1-250upr,1-500upr,15-100upr, 15-500upr,2-15upr
缺口測量:有
Evaluation item:
Cylindricity、roundness、straightness、radial single jump、Radial full jump、Axial single jump、coaxial、taper、Parallelism、wall thickness difference、Concentricity、flatness、verticality .
Analytical ability:
Cylindricity function: 2~10 section, 3 kinds of evaluation method
Reference base of Evaluation cylinder:LSCY MZCY MICY MCCY OSCY
Roundness assessment reference circle: LSC MZC MIC MCC
Straightness: vertical direction
Jump: radial single jump, radial full jump, axial single jump
Concentricity: axis elements
Taper: Diameter variations in the range of sensor range
Measurement wave band: 1-15upr,1-50upr,1-150upr,1-250upr,1-500upr,15-100upr, 15-500upr,2-15upr
Gap measurement: Yes
項目 Item | 參數 Parameter | |
旋轉工作臺 | 旋轉精度 | (0.025+6H/10000)μm |
Rotary table | Rotation accuracy | 氣浮軸系 Gas bearing |
旋轉速度 | 6rpm | |
Gas bearing | ||
工作臺有效直徑 | 180mm | |
Adjust table diameter | ||
工件直徑(回轉直徑) | 420mm | |
Rotation diameter | ||
測量直徑 | 220mm | |
Max measure diameter | ||
臺面承重 | 25Kg | |
Table loading capacity | ||
垂直軸(Z軸) | 垂直移動 | 280mm |
Column (Z-axis ) | Vertical travel | |
垂直移動方式 | 電動 | |
Vertical movement mode | Electric | |
立柱直線度 | 0.5μm/100mm | |
Column straightness | ||
檢測深度 | 100mm(最小內徑:30mm) | |
Max detection depth | 100mm (min inner diameter) | |
水平臂(X軸) | 水平移動 | 140mm |
horizontal arm (X-axis) | Horizontal travel | |
突出量 | 25mm | |
Protrusion amount | ||
水平移動方式 | 電動 | |
Horizontal movement mode | Electric | |
檢測器 | 采集器件 | 圓光柵 |
Detector | Acquisition device | Circle grating |
圓周采樣點數 | 8192點 | |
Circumference of sampling | ||
傳感器類型 | 電感傳感器 | |
Sensor type | Inductive Sensor | |
傳感器量程 | ±300μm | |
Sensor range | ||
傳感器分辨率 | 0.001μm | |
Sensor resolution | Max 0.001μm | |
X向 | 進口高精度光柵傳感器 | |
grating scale | ||
Z向 | 進口高精度光柵傳感器 | |
grating scale |
①氣浮運動軸系,精度保持長久、穩定性好Adopt gas spindle: Maintain long-term accuracy, good stability.
②采用X向及Z向雙進口光柵,不僅提高了自動化程度,實現傳感器自動接觸,還增加了小錐度及直徑測量輔助功能.。Adopt X direction and Z direction double feed inlet raster, not only improve the degree of automation, achieve automatic contact of sensor, but also add small taper and diameter measurement accessibility .
③關鍵件采用特殊去應力合金材料及特殊的去應力處理工藝,精度保持長久。The main parts adopt special destressing alloy materials and special destressing treatment technology, maintain long-term accuracy.
④的高精度采集控制系統,控制系統所有電路按標準設計、生產及驗收,能在-70。C ~+70。C的溫度區間內穩定工作。High precision acquisition control system leads in the industry. All electrical circles of the control system are designed, manufactured and inspected according to the military item standard. It can work stably under the temperature from -70。C~+70。C
⑤模塊化設計使用戶維護成本降至。Modular design save user’s maintenance cost to the lowest.
⑥軟件自主研發,支持XP、win7、win8系統,支持中文、英文。Self-research software,support XP、win7、win8 system and support Chinese and English language.
⑦的補償算法,對各軸精度均進行補償。Most advanced compensation algorithm, compensation for each axis accuracy.
⑧軟件輔助調心調平,提高效率,節省時間。Software aided self-aligning leveling, improve efficiency and save time.
⑨軟件測量原始數據自動保存
為開關型,當打開這個功能后,所有測量文件自動保存為繪圖區當前內容及當前列表內容,方便所有的測量數據自動保存。
Software measurement raw data automatically saved.
It’s switch type, while open this function, all the measurement files automatically saved to plot the current content and the current list, convenient for the measurement data automatically saved.
⑩平面度測量支持單截面測量及多截面測量。Flatness measurement supports single section measurement and multi-section measurement.
⑾ 直線度測量支持橫向測量及縱向測量。Straightness measurements support lateral and vertical measurements.
⑿ 多截面測量時,可分別對各個截面進行調用、刪除、添加等操作,并且可任選2個截面定義為工件的基準,進行2次組合運算,不僅避免了重復測量,而且提高的測量效率
⒀3D圖形顯示,并且圖形可旋轉、美觀易讀。3D graphics display, and graphics can be rotated, beautiful and easy to read.
⒁具有換向器模塊,可評價單片跳動、鄰片跳動及片間斷差,對測量結果可自動或者手動剔除。With the commutator module, which can evaluate the single chip beating, the adjacent chip beating and the chip discontinuous difference, and can automatically or manually reject the measuring result.
設備尺寸 Equipment size
外形尺寸(mm) Overall Dimension | 主機重量 (Kg) Machine Weight | ||
Lx | Ly | Lz | |
1680 | 818 | 1668 | 400 |
環境要求 Environment Specifications
振源:無大振源
電源:AC 220V±10% 50Hz 單獨地線
溫度:現場溫度:12℃—26℃ 理想溫度20±2℃
相對濕度:<85%
氣源:空壓機氣源壓力:0.5-0.8Mpa
空壓機氣源流量:≧0.2m3/min
儀器入口空氣壓力露點≤10℃
油霧濃度≤0.5mg/m3、固態物≤3um
固態顆粒含量:≤5mg/m3
Vibration source:Without vibration source
Power:AC 220V±10% 50Hz Separate ground
Temperature:in site temperature:12℃—26℃ ideal temperature 20±2℃
Relate humidity:<85%
Air supply:Air compressor air pressure:0.5-0.8Mpa
Air compressor air flow:≧0.2m3/min
Air pressure dew point at instrument inlet ≤10℃
Oil mist detector ≤0.5mg/m3,SOLID ≤3um
Content of solid particles ≤5mg/m3
設備配置 Equipment configuration
部件名稱 項目名稱 數量 備注 Part Name project name Quantity Remarks 主機部分 基礎工作臺 1套 Host part Basic workbench 高精度氣浮主軸 1套 Gas bearing 立柱系統 1套 Column 橫向系統 1套 Transverse rail 精密調心調平工作臺 1套 調心:±3mm 調平:±2° Adjustment table center adjustment:±3mm Horizontal Adjustment :±2° 數據采集及處理系統 1套 Data acquisition and control 計算機部分 電腦 1套 Computer Computer 打印機 1套 HP Printer 軟件 1套 Measurement software 配件 測針 1支 Φ2*10mm Renishaw 紅寶石 Accessories stylus 傳感器 1套 Sensor 精密三爪卡盤 1套 3號千島卡盤 Three jaw chuck 工具箱 1套 Toolbox 精密除油霧調壓裝置 1套 進口SMC Oil mist removal equipment 標準件 1組 Standard parts
售后服務 After-sale service
質保期:從安裝驗收合格之日起12個月,但不超過發貨之日起15個月。在此期限內因我方原因造成的機器故障,負責免費維修。
質保期外:我公司采取定期回訪與隨時電話咨詢相結合的售后服務制度,力求及時發現并解決用戶使用中存在的困難和問題,為用戶提供技術咨詢。
公司負責為用戶免費提供計量測試技術咨詢服務。
公司以成本價終身為用戶提供設備保修服務。
如公司接到用戶設備故障請求服務電話,24小時響應,如有必要72小時內派技術人員赴現場解決問題。
公司備有備品備件庫,終身負責為用戶以成本價提供備品備件服務。
公司負責以優惠價終身為用戶提供技術升級、改造等售后增值服務。
用戶所在地區如有我公司地區辦事處,其售后技術服務事宜由我公司地區辦事處全面負責。
Warranty Period: Within 12 months from the date of acceptance, but not exceeding 15 months from the date of shipment.
During this period machine failure caused by our side should be maintained free of charge.
Extra Warranty Period: we will take telephone and regular visit to users as after-sale advisory service.
Our company is responsible for the technical advisory services of metrology for user free of charge.
We will provide life warranty services of machine for users with cost price.
If we get telephone service request about equipment failure from users, we will response to the request in 24 hours,
if necessary we will send technical engineer to the customer’s site to solve problems within 72 hours.
We have spare parts in stock, will provide life warranty services of spare parts for users with cost price
We will provide users with lifelong after-sales value-added technical service,such as technical upgrades,retrofit,etc.by preferential prices.
If there is my company’s office in the region of the users, it will fully responsible for the after-sale technical services.
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